Who is qualified to run line 2 on shift 3? Which forklift cards expired last quarter? Where does coverage depend on a single trained operator? These are questions worth answering before the schedule is posted. Having training records in one place makes it easier to see where each shift stands.
The Training Matrix and Certification Tracker, Manufacturing Edition, brings skills and certification records together. A per-shift coverage view flags staffing below your minimums, an expiration dashboard tracks the next 30, 60, and 90 days, and a twice-a-year audit walk helps you verify the records.
What is inside
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1. Start Here (PDF). A two-page guide to loading your roster by line and shift, mapping certifications, setting minimum coverage by role, and running the dashboard.
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2. Manufacturing Training Matrix (Excel). This twelve-tab workbook opens pre-filled with Hartwell Components, a fictional plant with three lines and three shifts. The skills matrix and cross-training planner show who has completed each training and flag dates past their renewal intervals. Mark N/A when training does not apply. The per-shift coverage rollup compares current completions with your minimums and displays BELOW MIN when a shift falls short. The Certification Catalog includes nine manufacturing presets you can adjust for your floor. The dashboard tracks certifications expiring in 30, 60, or 90 days, expired cards, and the standing Shifts below minimum coverage stat. Works in Excel or Google Sheets.
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3. Plant Certification Audit Checklist (Word). A five-step audit walk to complete twice a year, with a printable findings log and sign-off block. The completed Hartwell example shows findings that reconcile with the workbook.
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4. Using This Workbook in Google Sheets (PDF). A one-page note on importing the workbook and what to confirm after the import.
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5. Quick Reference (PDF). A one-page overview of the workbook explaining what each tab is for, what to enter, and how to read the results.
The Product License covers everything in the kit.
What makes it different
The coverage rollup gives you more than a list of completed training. It compares each role against the minimum coverage you set, so you can see whether tomorrow's shift has enough trained operators and where coverage depends on one person.
It is a one-time purchase with no subscription, per-seat fees, or login. Sample entries are clearly labeled in the workbook, so you can distinguish the fictional Hartwell records from the information you enter.
Questions plant leaders ask
Does it tell me my minimum coverage or required training?
No. You set the minimum coverage for each role and choose which certifications your work requires. The workbook uses your entries to calculate expiration dates and flag coverage below your minimums.
How many people and certifications does it hold?
It holds 200 people on the Employee Roster and the Training Matrix, 30 trainings, and 400 entries on the Certification Tracker. For a larger operation, keep one copy per plant.
How do I keep the records up to date?
The dashboard calculates expiration dates automatically. The twice-a-year audit walk helps you compare workbook records with the certification cards employees can provide.
Do I need special software?
The workbook opens in Excel or Google Sheets, and the checklist opens in Word. A short guide explains how to use the workbook in Google Sheets.
For related plant HR work, the Plant Onboarding System covers a new operator's first 90 days, and the Manufacturing Attendance and Points System supports attendance management. The Plant HR Manager Complete System combines five plant toolkits at a lower price than buying them separately.
What is the refund policy?
Digital products are covered by a 30-day money-back guarantee. To request a refund, email support@truestephr.com or reply to your receipt within 30 days of purchase.
How the download works
Your files arrive as a single ZIP download, best opened on a computer. Save it, extract it (right-click and select Extract All on Windows, or double-click on a Mac), then open the Start Here file first. PDFs open in any reader, and editable files work in Microsoft Word and Excel or free equivalents, including LibreOffice, Google Docs, and Google Sheets. No other software is needed. Step-by-step help for every device is at truestephr.com/pages/download-help.
Scope
The workbook calculates status, days left, and dashboard results from the dates you enter. It does not determine qualifications or legally required training. Confirm your requirements with the relevant regulator or issuing body. This workbook provides general HR information, not legal advice.
Built to the TrueStep HR standard. Backed by a 30-day money-back guarantee. Questions: support@truestephr.com.